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Author Topic: My next project, a Mk1 Escort  (Read 43589 times)Share

shirt

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Re: My next project, a Mk1 Escort
« Reply #390 on: February 08, 2012, 03:22:39 PM »

my wibbleometer has had an overthud and gone bust, that car is simply magnificient. have loved bubble arched orange mk1 escy's since i was a boy and your has a stunning spec biggles. can't wait to see it in the flesh.
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649Racing

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Re: My next project, a Mk1 Escort
« Reply #391 on: February 20, 2012, 07:22:17 PM »

Nice article here in Crank and Piston to keep you going and some (much better) pictures




Just seen these photos in an old Retro Food magazine, fame at last for Biggles and RSphil :fing34:
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Ian

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Re: My next project, a Mk1 Escort
« Reply #392 on: February 20, 2012, 07:50:05 PM »

Just seen these photos in an old Retro Food magazine, fame at last for Biggles and RSphil :fing34:

You on your iPad Dan? Retro Food magazine? we know the car is very tasty but FFS   :rolleyes: Retro Ford magazine shirley.......

Got to love the guy cleaning the floor in the background.
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649Racing

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Re: My next project, a Mk1 Escort
« Reply #393 on: February 20, 2012, 08:27:17 PM »

Just seen these photos in an old Retro Food magazine, fame at last for Biggles and RSphil :fing34:

You on your iPad Dan? Retro Food magazine? we know the car is very tasty but FFS   :rolleyes: Retro Ford magazine shirley.......

Got to love the guy cleaning the floor in the background.

You're right as usual Ian, iPads :wanka:

FFS :rolleyes:

*goes back to betting on the tennis.
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Old Fords don't die, they just get faster
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Charlie Croker

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Re: My next project, a Mk1 Escort
« Reply #394 on: February 23, 2012, 11:26:41 AM »



Got to love the guy cleaning the floor in the background.

Spencer ain't doing much driving, so he has to do something!! :duel:
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ToolZ

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Re: My next project, a Mk1 Escort
« Reply #395 on: March 09, 2012, 10:37:46 PM »

Great meeting you today Biggles.
Haven't had much time to go through the photographs but here is a quick one just for fun.
Cheers.  :beer:

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biggles

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Re: My next project, a Mk1 Escort
« Reply #396 on: March 10, 2012, 06:10:28 AM »

Hi James, good to meet you yesterday.  Picture looks good, even if it is Gareth doing the driving!  Can you send any pictures you have to gulfpetrolheads@gmail.com don't worry about how big they are, I can sort that out.  Will be nice to have some pictures of the old girl in action
Thanks a million, Neil
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biggles

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Re: My next project, a Mk1 Escort
« Reply #397 on: March 10, 2012, 09:34:20 PM »



Well it was a good, bad and ugly kind of day for the first proper run of Svetlana at the Dubai Autodrome.  First session with me in the driving seat went pretty well, only one significant problem which was the rear springs were way to stiff and as a result rear grip mid corner was non existent.  The car just wanted to chuck itself sideways, which it duly did in a nice half spin on the last corner.  Nothing at all to do with the inept driving, honest!  Still the engine was stonking, the brakes excellent and the front end handling was nigh on perfect, so pretty happy considering the potential unknowns.



Second session Gareth took it out for a run and was well impressed by how torquey the engine was, but reported a vibration at high speed, which I had also felt, but otherwise all seemed to go pretty well.  He also reckoned the rear needed to be softened up a lot on the spring rate.



Last very short session was Gareth's brother Llyod, who came in after 3 laps to report oil fumes entering via the gear box tunnel, smelling distinctly of gear oil.  A quick jack up showed some leakage from around the rear seal on the gearbox and a bit of play on the prop shaft nose.  So we decided to call it a day and head over to a2b Garage for a quick inspection.  After all Gareth had planned to spend the afternoon there building his MK2, so might as well use his lifts.



Jacked up the car, changed the rear springs from 300lbs to 190lbs, nice easy 20 minute job from underneath a lift.  Took off the prop shaft and lo and behold a very phuqued looking bearing inside the tail housing of the gearbox. 

Dropped the gearbox out and stripped off the tail housing, pressing the bearing out to see the full extent of the damage.



The Mazda MX5 box has a long bi-metal bearing with oilways and holes for lubrication. 



It looks like my prop shaft has over heated and siezed on the bearing ripping it up a bit.





The problem is I can't quite figure out the root cause, it's a bit pointless fixing it unless I can understand what caused it.  So far we have the following options:
1: Too tight propshaft on bearing
2: Too loose propshaft on bearing causing vibration and over heating
3: Vibration from prop shaft
4: Lubrication (although enough oil came out the back in the end)
5: Alignment, although you would think the UJ would compensate.

So any enlightened ideas would be much appreciated.  Also does anyone know of a decent Mazda scrapyard in Sharjah??
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649Racing

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Re: My next project, a Mk1 Escort
« Reply #398 on: March 10, 2012, 10:17:06 PM »

Congratulations on getting it on the track :fing34:

Unlucky with the gearbox, was it a new prop? Any vibrations first out?
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Desert Dawg

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Re: My next project, a Mk1 Escort
« Reply #399 on: March 11, 2012, 09:31:40 AM »

Big congratulations Neil..!!! Well done on getting Svetlana onto the track!

I can't help with the propshaft issue.. but just wanted to say CONGRATULATIONS on your amazing project! :nana: :woo:
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rbailey

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Re: My next project, a Mk1 Escort
« Reply #400 on: March 11, 2012, 09:55:21 AM »

Hi Neil,

Sorry I couldn’t make it, looks like you had fun though  :fing34:

Shame about the prop shaft.
We deal with a lot of white metal bearings at work, albeit much bigger, and once they are wiped it is often hard to figure out what really caused it due to the wiped metal.
A couple of points to look at, if possible and if teaching granny to suck eggs tell me to  :swivel:

-   Any pattern to the wear, the load should be fairly even along the bottom if it is more forward or aft then might be alignment.

-   Any porosity in the white metal, indicative of poor bearing casting and will affect the oil film and over time (more than you had) can allow the metal to move and fatigue.

-   Crazy paving effect in the white metal, normally thicker ones, indicates possible movement of the bearing metal from the base and causing fatigue cracks.

-   Oil holes, the favorite is not to have them properly aligned, or they rotate and stop the oil flow but I strongly doubt this one in this case.


This is quite a good site if you’re interested (or sad like me).
   http://www.tribology.co.uk/services/investigate/p_bearing.htm


Cheers,
Richard B.
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yorky500

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Re: My next project, a Mk1 Escort
« Reply #401 on: March 11, 2012, 10:40:01 AM »

Was awesome both seeing and hearing that car on the track. Sadly, I did not get an video of her, even though I tried to find her on the track. My only vision of her was her coming out of the bowl "sideways" (my rear-view mirror).
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Philby

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Re: My next project, a Mk1 Escort
« Reply #402 on: March 11, 2012, 01:00:57 PM »

Car looks the Business out on the track, could hear it from the Kartdrome  :clap_1: :clap_1: :clap_1:  :fing34:

Pity that bloody McLaren drove in to shot in the 1st photo  :wanka: :wanka: , probably envious that  people were taking more photo's of your car than his  :lol: :lol: :lol: :lol:
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ToolZ

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Re: My next project, a Mk1 Escort
« Reply #403 on: March 11, 2012, 01:24:36 PM »

Pity that bloody McLaren drove in to shot in the 1st photo  :wanka: :wanka: , probably envious that  people were taking more photo's of your car than his  :lol: :lol: :lol: :lol:

Yeah, bloody Mclaren on one side and McGovern's Porker 993 RS on the other side always trying to get into shot.
Some days it's just a real hard chore being a photographer....  :laff:
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biggles

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Re: My next project, a Mk1 Escort
« Reply #404 on: March 11, 2012, 03:20:06 PM »

Meant to add, big thanks to James (ToolZ) for the pictures, watermark to follow....


Thanks for the info Richard, as always you are a font...
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